Octoprint boots into safe mode most of the time
You can download this in OctoPrint's System Information dialog ... no bundle, no support!)
OctoPrint version, OctoPi version, printer, firmware, browser, operating system, ... as much data as possible
Basically, i once corrupted the sd card from not shutting it down properly. Bummer anwywas, from then, i always run the shutdown command to turn off octoprint before turning of the printer psu which the pi is being powered with. Only problem is everytime i turn it back on (or almost everytime) it goes straight into safe mode.